Industry News

Why Are EV Charging Cables So Expensive?

If you own an electric car you may have realized that an EV charging cable is pretty expensive. There are several types of charging cables to choose from. Even though their prices vary, it is safe to say that they are costly especially if you compare their prices with electrical wire prices. Most people often wonder why they have to spend more when purchasing charging cables.

Well, most manufacturers use copper in the manufacturing process. It is accurate to assume that the cables are expensive as a result of the rising prices of copper. However, that is not the only reason all charging cable’s including EV charging cable type 1 are so expensive. Several factors contribute to the costliness of these cable types. Here are some universal factors that increase the cost of charging cables;

Ü Cable Production Elements

The production and testing practices are extremely complex when dealing with a vehicle charging cable. Any manufacturer interested in producing the best EV charging cable has to spend a lot in the production and testing stages. A dependable manufacturer incurs the cost of shaping various metallic resources required during the cable testing phase.

Also, manufacturers have to spend more money in the marketing process because electronic vehicles are a relatively new invention. The level 2 portable charging cable, currently the most popular cable type, is the most expensive option. This is primarily because it comprises several additional features that are pretty costly to incorporate.

Ü There Are Several Specific Design Elements In The Manufacturing Process

There are several EV charging cable types with distinct construction designs. Unlike electrical cables, there are several design specifics that charging cable manufacturers have to implement. Apart from the design work, manufacturers need to ensure that the cables meet different electrical amps standards.  In essence, it takes a lot of resources to produce the perfect charging cable.

Ü Manufacturers Have To Spend More To Guarantee Safety

The engineering that it takes to design and produce an EV charging cable that meets all safety standards is pretty pricy. There are several aspects that we need to consider during the manufacturing process. Some of the most important aspects that contribute to the cable’s overall safety include;

  • The conductive material- we use copper because it guarantees maximum conductivity even though copper is pretty expensive
  • Monitoring box- it allows you to monitor and measure the amount of current flowing through the cable. We also incorporate a smart cable design to protect your home from catching fire due to the high voltage running through the cable