New Energy/Power Transformer Paper Taping Machine

1.Device Parameters:

Production line direction	As per customer's request
Production Line Center High	1080MM

2.Range of equipment feed product sizes:

Copper flat wire section area	5-150mm
Maximum Product Width	25mm
Minimum Thickness	0.8mm
Width-to-thickness ratio	≤10

3.Production line supporting engineering parameters:

Power Requirements	3-phase 5-wire，50Hz，380V， 30KVA
compressed air	0.4MPa
Equipment footprint	1.5M*28M

 

Serial No.	quantities	name (of a thing)	additional device
1	4	Centering mobile wire release machine
2	1	Straightener + semi-rigid device
3	2	single part (of a network)
4	1	Liner
5	1	Combined Straightener
6	4	Combined winding head
7	1	High Precision Meters
8	1	tractor
9	1	Gantry take-up
10	1	artifact
11	1	Randomized accessory list

 

5.800mm centering magnetic powder pay off machine.

1.all connections (movable parts) of the payoff frame are connected by bolts with nuts to avoid frequent falling off.

2.All the tops are processed into tapered tops, and one side of the top has a device for installing a toggle (also according to the requirements of customers).

3.The whole steel plate is welded underneath the payoff frame.

4.The control panel of the distribution cabinet of the payoff frame must be equipped with emergency stop button and start-stop button.

5.All the rollers of the payoff frame adopt steel branding rollers, and all the rollers must be flexible.

 

6.Straightening+semi-hard device

1.Number of guide rollers on each plane: 5 horizontal, 5 vertical

2.Diameter of guide rollers：Φ47mm

3.Center distance: 70mm

4.Installation of wire clamps at the front and rear ends of the leveling and straightening mechanism, and all the rollers are made of steel branding rollers, and all the rollers must be flexible.

 

7.single line segment

(1) Single wire winding head, 4 pcs.

(2) Diameter of paper disk: outer diameter Φ330mm, inner diameter Φ75mm

(3) Quantity of paper disks on each winding head: 4 pcs.

(4) Clamping method of paper tray: anti-loosening nut

(5) Position of paper disk: 4 in the same plane.

(6) Wrapping tightness adjustment: adjustable spring, sliding parts need to be polished smooth

(7) Wrapping angle adjustment: guide roller

(8) Wrapping pitch range: 6～40mm

(9) Bale winding angle adjustment: by rotating rollers

(10) Paper break sensor principle: photoelectric paper break automatic stop, infrared photoelectric switch

(11) Position of break sensor: behind the guide roller of break stopper.

(12) The number of paper break sensor on the wrapping head: each paper tray with a paper break sensor, paper break sensor can also play the function of the finished paper sensor, each wrapping head has 4 paper break sensors

(13) Power transmission: each wrapping head is individually controlled by servo motor, motor power: 3.5KW.

(14) Control of rotating direction: the bale winding head realizes forward, reverse and stop by frequency conversion controller.

(15) Rated speed of wrapping head: 1000RPM.

(16) Guaranteed operating speed of wrapping head: 800RPM.

(17) Diameter of spindle bore of bale winding head: Φ48mm.

(18) The upper disk of the bale-winding plate is fitted with a handle for quick tightening and loosening, and the upper and lower bale-winding plates are all non-porous disks.

(19) All stabilizers in the bale head adopt closed stabilizers, the roller adjustment adopts sliding adjustment on both sides at the same time (to avoid tightening the shape of eight), and the rollers all adopt nylon rollers.

(20) White LED lighting is adopted in the bale winding box.

(21) The whole connecting rod of the bale-winding head adopts square connecting rod, which is convenient for the front and back adjustment of the roller.

(22) Bale winding drift: less than 0.1MM, no drift.

 

8.bedding unit

1.bedding using vertical bedding device

2.In the matting into the equipment before the installation of wire splitter, paper splitter, calibration device (horizontal and vertical calibration of each group, horizontal calibration in the front, vertical calibration in the back)

3.Equipped with a visual system to detect the deviation of the matting, with an alarm and shutdown function.

 

9. wrapping device

(1) Combined winding head, 4 pcs.

(2) Diameter of paper disk: outer diameter Φ330mm, inner diameter Φ75mm

(3) Quantity of trays on each wrapping head: 4 pcs.

(4) Each wrapping head wraps 4 layers, up to 12 layers.

(5) Paper tray clamping method: anti-loosening nut

(6) Paper tray position: 4 in the same plane

(7) Packaging tightness adjustment: adjustable spring, sliding parts need to be polished smooth

(8) Wrapping angle adjustment: guide roller

(9) Wrapping pitch range: 6～40mm

(10) Wrapping angle adjustment: by rotating roller

(11) Paper break sensor principle: photoelectric paper break automatic stop, infrared photoelectric switch

(12) Position of break sensor: behind the guide roller of break stopper.

(13) The number of paper break sensor on the wrapping head: each paper tray with a paper break sensor, paper break sensor can also play the function of the finished paper sensor, each wrapping head has 4 paper break sensors

(14) Power transmission: each wrapping head is controlled by servo motor separately, motor power: 3.5KW.

(15) Control of rotating direction: the bale winding head realizes forward, reverse and stop by servo controller.

(16) Rated speed of wrapping head: 1000RPM.

(17) Guaranteed operating speed of wrapping head: 800RPM.

(18) Diameter of spindle bore of bale winding head: Φ48mm.

(19) The upper disk of the bale-winding plate is fitted with a handle for quick tightening and loosening, and the upper and lower bale-winding plates are all non-porous disks.

(20) All stabilizers in the bale head adopt closed stabilizers, the roller adjustment adopts sliding adjustment on both sides at the same time (to avoid tightening the shape of eight), and the rollers all adopt nylon rollers.

(21) White LED lighting is adopted in the bale winding box.

(22) The whole connecting rod of bale-winding head adopts square connecting rod, which is convenient for front and back adjustment of rollers.

(23) Bale winding drift: less than 0.1MM, no drift.

 

10.High-precision meter devices

(1) Type: PLC+touch screen

(2) Length calculation: through the wheel in contact with the wire

(3) When the set length is reached: the machine stops automatically

(4) Accuracy: 0.001M

 

11. 1250 Kg caterpillar

(1) Belt material: imported high-quality rubber

(2) Belt width: 80MM

(3) Pressing method:pneumatic

(4) Traction force:1250KG

(5) Upper and lower opening gear:0-60MM

 

12.1200mm Gantry take-up machine (can be designed according to the customer's requirements for size design)

(1) Overall structure: adopting frame type

(2) Left and right moving structure: adopting linear guideway moving way

(3) Lifting structure: adopting linear guide rail lifting method

(4) Displacement screw: Taiwan ball screws are adopted.

(5) Clamping mode: pneumatic

(6) Installation bobbin diameter: 800 - 1200mm

(7) Maximum load 10T

(8) Take-up and row control mode: full servo

(9) Take-up touch screen and the host parallel network, the host shows the fault status in the take-up screen synchronized display.

10)Take-up cylinders use gas source separate from the power distribution cabinet, shall not be the gas source pipe and wire in a cable trough.

 

13.Electrical control systems

(1) The machine control adopts motion controller PLC, realize the drive status, work operation parameters online monitoring;

(2) the host display equipment: process monitoring system, online process monitoring system is equipped with such as intuitive speed to reflect the state of the equipment; and other monitoring operations and disconnection alarm information system, process parameter trends, to facilitate equipment maintenance,

(3) fault diagnosis, and rapid repair.