Introduction and Feature of CAT5/6 Cable

 

Category 5 cable, abbreviated as CAT.5, is a twisted pair cable used in computer network and multimedia cable used in data, voice and other information communication services. It is widely used in Ethernet and broadband access projects, and its quality is directly related to the transmission quality of information communication.With the development of optical fiber and communication technology, the influence of twisted-pair on communication quality is gradually decreasing.

 

 

 

The transmission frequency of category 6 line is 1MHz～250MHz, and the comprehensive attenuation crosstalk ratio (PS-ACR) of category 6 wiring system should have a large margin at 200MHz. It provides twice the bandwidth of category 5, and category 5 line is 100M , Super five category is 155M, six category is 200M. In short-distance transmission, Category 5, Category 5, and Category 6 can reach 1Gbps. The transmission performance of Category 6 cabling is higher than that of Category 5 and Category 5, and it is most suitable for applications with a transmission rate higher than 1Gbps.

 

Production Process and Related Machines

 

1. Conductor Insulation（0.515mm/0.58mm/0.56mm Single Copper Wire / CCA Conductor）→

HH-E-50 + 35 HDPE Extrusion Machine

 

 

 

2. Insulation Wire Pair Twisting→

Triple twist machine ( pair twist ) 

 

3. 4 Pairs Stranded Wire Laying Up→

HH-ST-PLC 800 Cantilever Single Twisting Machine

4. PVC/LSZH Sheath→

HH-E-PLC 70 Extrusion Machine

 

5. Packing→

8 Figure Type Coiling machine ( 305m/Roll )

 

1. HH-E-50 + 35 Extrusion Machine

 

Application:

This equipment is suitable for outer surface extrusion of wires and cables with insulation materials such as PVC/PE.

 

Components:

No.	Items	Quantity
1	400-630 motorized pay-off stand	1 set
2	5-wheel Straightening device	1 set
3	50 Host extruder	1 set
4	50 Adjustable extrusion head	1 set
5	Automatic drying and feeding machine	1 set
6	PLC electric control box	1 set
7	1.5m Movable water tank with cover	1 set
8	Diameter tester	1 set
9	8m Fixed water tank with cover and leak-proof	1 set
10	10 m Slide rail type + anode guide wheel storage rack	1 set
11	410mm tractor	1 set
12	Meter counter	1 set
13	High frequency spark tester	1 set
14	400-630 Double-head shaftless motorized take-up stand	1 set
15	35 Injection Machine	1 set
16	Display board	1 set
17	Accessories

 

Parameters:

No.	Items	Features
1	Inlet Wire Diameter	0.5～3 mm
2	Finished Wire Diameter	1～5 mm
3	Cross Sectional Area	0.5～2.5 square mm
4	Extrusion Speed	Max 500 m/min
5	Extrusion Capacity	80 kg/h
6	Installed Capacity	45 kva
7	Voltage	380KV, can be customized
8	Weight	3500 kg
9	Measurement (L*W*H)	20*3*3 m
10	Workers recommendation	3 workers

 

2. HH-PT-500 Pair Twisting And Vertical Back Twisting Machine

 

Application:

Mainly used for high-frequency data cable Lan Cable pair twisting and back twisting. The position of the twisted insulated core is staggered, to overcome the uneven twisting, to ensure high-speed twisting, uniform quality, uniform pitch, high pitch accuracy, suitable for high Frequency cable pair twisting synchronous reverse twisting.

 

 

 

3. HH-ST-PLC 800 Cantilever Single Twisting Machine

 

Application:

This equipment is suitable for outer surface extrusion of wires and cables with insulation materials such as PVC/PE.

 

Components:

Parameters:

 

Motor

Drive (Main machine) motor： AC 380V 15 HP Capstan motor： AC 380V 7.5 HP Linkage wrapping machine motor： AC 380V 2 HP

 

Inverter

Drive (Main machine)：15 HP Capstan： 7.5 HP Linkage wrapping machine：2 HP

 

Electric control box

PLC Systems： SIEMENS brand, Man-machine interface complete computer control Tickle touch screen： Easy to operate Human Interface： SIEMENS

 

 

4. HH-E-PLC 70 Extrusion Machine

 

Application:

This equipment is suitable for outer surface extrusion of wires and cables with insulation materials such as PVC/PE.

 

Components:

 

Parameters:

No.	Items	Features
1	Inlet Wire Diameter	1～4mm
2	Finished Wire Diameter	2～8 mm
3	Cross Sectional Area	1～6 square mm
4	Extrusion Speed	Max 400 m/min
5	Extrusion Capacity	140 kg/h
6	Installed Capacity	55 kva
7	Voltage	380KV, can be customized
8	Weight	4000 kg
9	Measurement (L*W*H)	24*3.5*3.5 m